What Is the Sponge Cutting Process?
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● Quick Summary
- Sponge cutting is the processing of sponge blocks produced with polyurethane raw material since 1937 in plates according to customer dimensions; Density (kg/m³) is the most critical feature that determines the durability and support strength of the sponge.
- Furniture (bed, armchair), packaging, promotion and automotive (behind the seat insulation, door panel, mat) are the main application areas; The most widely used density is 22 kg/m³ grey sponge, and polyethylene sponge is preferred as a more flexible and economical alternative.
- In the production process, which is completed with serial cutting, double-sided taping and assembly processes, appropriate density, thickness and colour selection is made according to the place of use; Sponge clippings can be evaluated through recycling.
Estimated reading time: 20 seconds
How Is the Sponge Cutting Process Done?
Although the main raw material of the sponge is Latex, scientists managed to obtain a sponge from it by creating polyurethane raw material in 1937, since natural latex could not meet the demand for sponges in the market. Flexible polyurethane spongesIt is a preferred material due to its open cells that provide air permeability, elasticity and lightness. All these products are first from the block and then from the plates. SPECIAL SPONGE CUT parts are obtained.
Polyethylene sponges, other polyurethane to sponges they are more flexible and lower in cost. Density (density) is measured in kg/m3 and is one of the most important features of the sponge and affects its durability and support strength. High densities retain their original properties for a longer period of time. In general, they find use in the automotive industry.
How to Cut Sponge?
We, as industrial cutting, use sponge material in different colours and thicknesses, with appropriate density, we both offer materials according to the place of use of the customer and provide cutting processes.
Application Areas
- Furniture Sponge, Its use is generally in bed, seat interior, sofa edge and specially produced decoration materials.
- Packaging industry; In the sponge cutting packaging sector, the transported product is selected in order not to be damaged. Polyethylene can be used as substitution.
- Promotional Sector
- Use in the automotive sector can generally be by selecting a strip tape on the back of the seats in the back of the seat, in the products under the mats and in the door panels. Since we are a subsidiary of Geo Otomotiv in this regard, we have a lot of experience and you can call us. We can help.
- The use of clipping sponges also recycles these sponge cut parts.
Sponge Cutting Materials
- Optional, selected density, thickness and colours sponge in thickness and colours, the most preferred sponge colours are light grey and antacid, but the most used sponge is 22 Density Grey on our side.
Sponge Cutting Operations
- Serial Cut
- Taping, double-sided bank application
- Assembly