Prototype Sample Waterjet Cutting

• In prototype sample water jet cutting studies water pressure is used. Therefore, an erosion arises. The small grains of sand contained in the devices are created with enormous pressure water, approximately 5000-6000 bar. It is formed with a smooth surface in the cut areas.
• Prototype sample water jet cutting can be used wherever smooth and effortless cutting is required. Superior performance can be obtained in different thicknesses and hardnesses. It is the choice of engineering plastics, the part industry, the film industries and the cutting of materials such as cables in the mould industry.
• It shows strong performance in cutting paper and paper sheets. It is preferred because the water jet does not contain any chemicals in health-related paper cuttings such as corrugated paper and diapers.
• Rubber, leather, faux leather, shoes, sports equipment manufacturing industries, fibre industry and dozens of other places Prototype sample waterjet cutting can be used.

What Is Water Jet Cutting?

What is water jet cutting? In its most understandable form; It is the cutting of many different types of materials with water with very high pressure in computer-based machines. With this technique, its thickness is cut by spraying high pressure water on many materials from 0.1 millimeters to 200 millimeters.

Some of the materials that can be cut with water jet are as follows: brick, concrete, cast iron, wood, marble, granite, copper glass, rubber, plexi, stainless steel, stainless hair, sponge, plastic, wood, chipboard, fabric, paper, carpet and all composite materials. The pressure values required for cutting some materials are as follows:

The cutting method with water jet is used in almost every branch of the industry. Common uses; food industry, textile industry, electronics industry, packaging industry, plastic industry, mining businesses and metal industry.

In addition to all these; This method is also applied in many applications such as cleaning of industrial facilities, in combustion sensitive environments, in medicine, road construction and repair. We use this cutting method for prototype sample cutting.

How Does Water Jet Cutting Work?

The working principle of the water jet cutting technology is that the water is compressed with a high pressure and then supplied from a thin nozzle. The pressure of the water jet usually ranges from 40000 to 6000 bar. This high pressure allows water to create a flow of water in the thickness of a needle. If abrasive material is added, the cutting process becomes even more effective.

This cutting process is controlled by CNC (Computer Numerical Control) systems; This allows the cutting process to be carried out automatically and precisely. It is possible to cut in desired shapes and sizes by using computer aided design (CAD) and computer aided production (CAM) software. In line with the set parameters, the required tolerance values and surface roughness are provided.

Waterjet machines are generally designed for use in many industries. These machines can easily cut certain material thicknesses and can also be effective on materials of different sizes and shapes.

What Materials Can Be Cut with a Water Jet?

Water jet cutting can be applied effectively on many different materials. Many types of materials such as stainless steel, aluminium, composite materials, stone, glass and plastic can be cut by water jet. This diversity is one of the main reasons why the water jet cutting method is frequently preferred in the industrial field.

CNC water jet cutting machines may vary according to material thickness. In general, cutting processes in different thicknesses from 1 mm to 200 mm can be made. High surface quality and low temperature cutting increase the advantages of waterjet cutting technology.

Waterjet cutting can be used safely in heat sensitive materials as it is a heatless cutting technology. This is of critical importance especially in the electronics, aerospace and automotive industries.

Differences Between Waterjet Cutting and Laser and Plasma Cutting

Waterjet cutting offers many advantages compared to laser cutting and plasma cutting methods. While laser cutting generally provides high precision in thin materials, plasma cutting has been effective in thicker cuttings of metal materials. However, each method has its own advantages and disadvantages. 

Each cutting method should be evaluated to choose the most suitable for certain applications. Our company serves its customers with the most suitable cutting solutions.

Sectoral Applications

Waterjet cutting technology has a wide range of different industries. It is actively used in metalworking, automotive, aerospace, construction, electrical electronics, packaging and many more. In particular, the fact that the water jet cutting method is heatless is the main reason why it is preferred in sectors that require precision cutting.

For example, in the automotive industry, water jet cutting technology is frequently used in the cutting of complex and detailed parts. In addition to simple forms, its ability to work with high precision in complex geometries highlights the water jet cutting method.

In the aviation sector, water jet cutting has an important place for innovative designs and processing of materials. It stands out as an effective method for cutting light and durable materials.

Things to Consider When Buying a Water Jet Cutting Service

The first thing to consider when receiving water jet cutting service is the company’s experience and references. It is important to take a look at the successful examples and customer reviews of the company in their past business.

It should also be questioned whether the cutting processes are carried out in accordance with the criteria such as the required tolerance values, surface roughness and material thickness. Making a clear agreement for the parameters determined before the cutting service will prevent unwanted problems and additional costs.

It is also important to get detailed information about water jet cutting prices and make comparisons. It is possible to get the most appropriate service by researching the price policies of different companies.

Water Jet Cutting Prices

Waterjet cutting prices vary depending on many factors. Material type, cutting thickness, desired surface quality and cutting quantity are the main factors that affect the price. In general, stainless steel cutting can be priced higher than aluminium or composite materials.

There are generally minimum quantity requirements for waterjet cutting projects. Therefore, prices in large-scale projects may become more affordable. Getting a professional consultancy service is important to get detailed and clear information about prices.

In summary, water jet cutting prices vary according to both the material type and the desired cutting properties. Proje Endüstriyel Kesim we offer services at competitive prices in this area.

Frequently Asked Questions

1- Which materials can be cut with a water jet?

• Metal (steel, stainless, aluminium)
• Glass
• Ceramic
• Marble, Granite
• Composites
• Plastic, Pvc
• Rubber, Sponge, EVA, XPE
• Wood
• Textile
• Food products

2 – Does the water jet cut cause burning, melting or deformation?

No.
Waterjet cutting it is a heatless cutting method.
Therefore:

• Combustion
• Melting
• Deformation
• Material hardening (HAZ formation)
  there are no such problems.

3 – What is the cutting precision?

It is usually in the range of ±0.1 mm – ±0.3 mm.
Provides excellent surface quality.

4 – Is waterjet cutting expensive?

Depending on the job’s:

• Thickness
• Material Type
• Cutting length
• The complexity of the pattern
  price is determined according to factors such as
  But thick and special materials are generally more economical than laser. maybe.

5 – Does the water jet cutting damage the material?

No.
Because the material is not given physical impact or heat no structural damage.
It is especially preferred on sensitive and expensive surfaces.

6 – How are the waterjet cutting tolerances?

Sensitivity in cutting:

• Material Thickness
• Cutting speed
• Apparatus / Fixture Status
• Operator settings
  depends on variables such as
  Usually very high accuracy gives

7 – Is the hole drilled with the water jet cutting?

Yes, both cutting both holes can be made.
It gives very successful results in small diameter holes.

In which sectors is water jet cutting used?

• The defense industry
• Aviation
• Automotive
• Packaging
• Architecture and interior architecture
• Advertising industry
• Marble and stone processing
• Plastic / sponge production
• Food cutting applications

8 – Is it possible to produce multiple production with water jet?

Yes.
By uploading CAD files serial cut, repeat production and high precision batch production can be made.

9 – What kind of drawing is needed for water jet cutting?

Preferred file types:

• Dxf, Dwg, Pdf, Ai, Svg
  If there is no simple drawing, the company can also prepare the necessary technical drawing.

10 – How is the surface quality in water jet cutting?

Water jet, when used abrasive smooth and clean edge surface creates
It can be used directly without revision.