What Is Offset Printing?

The development of technology has enabled the development and diversification of printing techniques. One of the most preferred techniques within the scope of modern printing applications is offset printing. Reasons such as cost-effectiveness and high print quality ensure that offset printing is widely used. For such reasons, many products in different categories such as books, newspapers, posters are obtained by offset printing technique. 

Machines used for offset printing have a rubber cylinder. The journey of the ink first begins on the printing plate. Then it moves towards the rubber cylinder. The basis of this method, which dates back to 1904, is based on the thrust force of water. Water pushes the ink into areas to be pressed. When using the print plate for printing, areas that do not contain any text and images are wetted. Thus, it is always possible to obtain a clear pressure. It can be said that offset printing bears similarities with the traditional stone printing method. 

The basic components of offset printing are listed as ink, water, plate and rubber cylinder. The ink used has a special component and is not water-based. The function of water during printing is to ensure that the ink is distributed to the right areas. The plate in the printing machines is the part where the negatives are kept. The rubber cylinder part plays an active role in the transfer of the image onto paper. 

How Is Offset Printing Done?

The offset printing process takes place at the end of certain stages. In the printing process, the design is first prepared. It is important to manage the design process in a professional manner so that the printing is carried out smoothly and of quality. 

After the printing design is prepared, the mould preparation stage is started. The design is transferred to the mould. After these processes are completed, the plates should be adjusted to the appropriate number of colours. High resolution prints are always achieved if the plate construction phase is done professionally. Adjusting the ink and water balance correctly is one of the important details. When it comes to an unbalanced ink-water setting, the clarity in the print is broken. 

The images transferred from the plate to the rubber cylinder from there to the paper or other print surfaces are left to dry. Then, in the final stage, operations such as cutting and folding are carried out. There is also a binding stage in multi-page prints. When all processes are completed, packaging is started. In the final stage, the procedures to be performed vary according to the type of print, the number of them and the demands of the print owner. 

Offset Printing Techniques and Types

There are different types of offset printing technique. One of them is the layer and the other is the methods called web offset printing technique. There are parts such as mould rollers and blankets in the machines used in the layer offset printing method. In addition, pressure cylinder, water systems and ink are also included in the units. Web offset printing works similarly to the layer system. However, it is possible to say that it is more advantageous in some aspects. Printing on both sides of the paper at the same time is an important advantage of the web offset system. It is possible to print with uncoated paper on web offset machines. In such machines, the drying process takes place with absorption. There is no need for a separate waiting period for the drying phase. The advantages of the web offset system are quite high. Some of these advantages can be listed as follows:

• The printing process can be done on papers with low weight.
• Since the production speed is high, it is possible to reach a large number of prints in a short time.
• The cost of web offset printing is low.
• The resulting prints have a high quality and bright appearance. 

Offset Printing Advantages

Offset printing advantages are quite high. Especially in the event of a large number of prints, it is more useful to use this technique. The high print resolution is also among the advantages that can be obtained. Offset printing technique should be preferred in cases where quality is essential, such as magazines and brochures. 

In offset printing, it is possible to print on many surfaces other than paper. With this technique, text and visual can be printed on surfaces such as plastic and cardboard. With the addition of new technologies in the future, it is expected that offset printing processes will become even more advantageous. With this method, those who manage the printing processes and invest in related technologies can be more successful in the competition process. 

Offset Printing Usage Areas

Offset printing is widely used in many areas. It is widely used in newspaper prints. It is also frequently preferred in cardboard packaging, book and brochure prints. Printing processes are carried out with this technique for business cards, invoices and invitations. 

Offset gilding is also one of the common uses. Especially in invitations, such prints are applied. In this technique, metallic effects are added on paper-cardboard. In gilding printing, bright colours such as gold, bronze and silver are often used. 

Use of Offset Printing in the Packaging Industry

The offset printing method is often used during packaging manufacturing. If the cardboard packaging is produced to include printing, offset printing technique is preferred. This method is often preferred because it saves on printing costs and prints quickly. High print quality is also an important advantage. 

Benefits of Using Offset Printing in Cardboard Packaging Manufacturing

Cardboard packaging is manufactured with or without printing. Company logo, company information, various images and different designs can be applied to packaging as printing. The design of the packaging in a remarkable structure makes the products more interesting. In other words, you should carefully design the packaging in order to increase the sale of a product and make it attractive in the eyes of the customer. Special packaging designs can be made for campaign periods, season openings or certain time periods. In addition, it is possible to plan special prints for the product, brand or company. 

Offset printing for printed cardboard packaging offers the best solution. Offset printing ensures that packaging prints are completed in a short time. Thus, even the high amount of orders are delivered in a short time. On the other hand, there is no decrease in print quality in machines that can print quickly. Each packaging contains the same level of bright and vibrant prints. The pressures made continue to maintain the quality of the first day for many years. 

We can produce our products in a printed way for you, our cardboard parcels and special dimensions, which impress with their industrial quality structure. By using our high-printed cardboard boxes and boxes, you can store your products in a safe area or easily carry them even over long distances. You can send your printing requests for robust parcels and boxes by contacting our company.